SEEPEX will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will in all probability be presenting the subsequent era of pumps. The industry chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the main commerce honest for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once once more demonstrates its market leadership in the subject of intelligent and progressive options.
The same applies to the other commerce fair presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the one certainly one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently creating its digital services with ambition and passion. The pump producer combines its digital solutions with the normal pump enterprise to offer its customers extra time for the necessities, cut back costs and simplify processes.
At the world fair for environmental applied sciences on the finish of May, international commerce visitors will experience the premiere of a totally automated resolution with integrated Industry features. The current premium model range SCT AutoAdjust presents revolutionary improvements within the area of progressive cavity pumps. Wrenches and so on. are now a factor of the past in terms of maintenance. One click from a distant location and the stator is again in high form. The vary, which was developed on the basis of buyer necessities, makes upkeep work a lot simpler and subsequently helps to save time and prices. Retensioning ensures fixed pumping capacity and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is increased and maintenance occasions are reduced to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are also significantly reduced. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that upkeep could be simply performed by one particular person. Suction or pressure traces not must be removed. With an built-in retensioning system, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the circulate fee is lowered because of put on and tear. The newest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, without the necessity for any special tools. The new SCT AutoAdjust era permits the stator to be retensioned both conveniently from the management room by way of analogue signal lines or digitally via varied fieldbus techniques. Quick entry on site on the pump may be achieved by way of a control panel or through Bluetooth utilizing an app for Android and Apple tablets that are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, companies and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. เกจวัดแรงดันลมขนาดเล็ก permits targeted evaluations and analyses that can be utilized for process optimization. All collected information is stored reliably and securely within the cloud. The real-time data from the monitoring service provide suggestions on wear and tear or point out that spare components are due for reordering quickly. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the working and upkeep directions primarily based on the operating hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical information to allow predictive maintenance forecasting and identification of abnormal circumstances. By combining different sensor knowledge, guidelines can be created to trigger alarms. For instance, a lowered flow rate at elevated pump velocity in comparability with the pump’s individual calibration curve would indicate pump wear. This implies that if unintentional process modifications are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump knowledge additionally enables SEEPEX to make more correct life cycle predictions for each pump kind based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system answer that combines some nice benefits of two pump applied sciences to move extremely dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as a lot as one thousand meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal companies, this different to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system resolution comes within the type of a package deal unit, which accommodates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air elements. This pump can be linked to the Connected Services of SEEPEX as an enlargement.

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