SEEPEX 4.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it goes to be presenting the next era of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the main trade fair for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as again demonstrates its market management within the field of intelligent and progressive solutions.
The same applies to the other commerce honest shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the one one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently growing its digital products and services with ambition and fervour. The pump manufacturer combines its digital options with the standard pump enterprise to offer its clients extra time for the essentials, cut back costs and simplify processes.
At the world fair for environmental technologies on the end of May, international trade visitors will experience the premiere of a completely automated solution with integrated Industry 4.0 options. The current premium mannequin vary SCT AutoAdjust offers revolutionary innovations within the area of progressive cavity pumps. Wrenches and so forth. at the second are a factor of the past when it comes to maintenance. One click on from a distant location and the stator is back in top form. The vary, which was developed on the idea of buyer requirements, makes maintenance work a lot easier and therefore helps to save tons of time and prices. Retensioning ensures fixed pumping capability and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. Productivity is elevated and upkeep instances are decreased to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle costs are additionally considerably lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, in order that upkeep could be easily carried out by one person. Suction or strain strains now not must be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the flow rate is decreased due to put on and tear. The latest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the need for any special tools. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the management room via analogue signal lines or digitally through varied fieldbus techniques. Quick entry on site on the pump may be achieved by way of a management panel or by way of Bluetooth using an app for Android and Apple tablets which might be already linked to the SEEPEX Pump Monitor.
เกจวัดแรงดัน250bar Connected Services cloud platform varieties the interface between good pumps, companies and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits focused evaluations and analyses that can be utilized for course of optimization. All collected data is saved reliably and securely in the cloud. The real-time information from the monitoring service present feedback on wear and tear or point out that spare elements are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the working and upkeep instructions based mostly on the operating hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic data to allow predictive upkeep forecasting and identification of abnormal circumstances. By combining completely different sensor information, guidelines could be created to trigger alarms. For pressure gauge วัด แรง ดัน , a lowered circulate rate at increased pump speed in comparability with the pump’s particular person calibration curve would indicate pump wear. This means that if unintentional process adjustments are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump data also enables SEEPEX to make more accurate life cycle predictions for every pump type primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system answer that mixes some nice advantages of two pump applied sciences to move highly dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as much as a thousand meters to its vacation spot using pulses of compressed air in the pipes. For disposal companies, this different to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative mixture of progressive cavity pump, extra polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes in the form of a bundle unit, which contains the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air parts. This pump may also be linked to the Connected Services of SEEPEX as an expansion.
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