Festo’s solution helps obtain a twenty-fold improve in production

A twenty-fold improve in manufacturing was the objective of the Croatian car cosmetics firm Alfa Car. To obtain this, the whole manufacturing cycle, housed in a model new manufacturing plant, was automated. Festo equipped a complete answer for more than 200 course of valves – together with project management.
A number of completely different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of automotive cosmetic merchandise. This requires complex process automation solutions. The Croatian car cosmetics company Alfa Car has taken a giant step into the future: whereas constructing a model new production plant, the entire production cycle was fully automated, from the uncooked materials to the bottling line for the finished merchandise. One level of focus was the seamless automation of the process valves.
A variety of different substances are stored, transported, blended and bottled within the manufacturing plant.
Customised full resolution
To address the challenge, the corporate labored along with the system integrator Arp Lučko and Festo. It would be Festo’s role to venture handle the automation of the method valves. To ensure fast integration into the brand new system and most reliability sooner or later manufacturing course of, customised full solutions were equipped that cowl the entire range, from the process valve items to the valve terminals. When selecting the required components, explicit consideration had to be paid to the possibly explosive environment.
Reliability counts
The communication between a lot of totally different automated ball valves and the new plant’s higher-level management system was also decisive for optimum course of automation. This requirement was met by a dependable resolution with six valve terminals kind VTUG with PROFINET bus connection. เครื่องมือที่ใช้วัดความดันเลือด than 200 ball valves from totally different producers may be totally automated on this method. Using a single source for the ball valve answer took the pressure off both Alfa Car and Arp Lučko when it got here to designing and installing the new system. The intensive coordination of the various course of valve suppliers, which Festo dealt with as a half of its venture administration temporary, additionally made the venture easier.
Automated process valves ensure dependable distribution of the substances in the varied process steps.

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