Festo’s resolution helps obtain a twenty-fold increase in production

A twenty-fold improve in manufacturing was the aim of the Croatian automotive cosmetics company Alfa Car. To obtain this, the whole production cycle, housed in a brand new manufacturing plant, was automated. Festo provided an entire solution for more than 200 process valves – including challenge administration.
A variety of different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of automobile cosmetic products. This requires advanced course of automation solutions. The Croatian automobile cosmetics firm Alfa Car has taken a big step into the future: while building a new manufacturing plant, the whole manufacturing cycle was totally automated, from the uncooked supplies to the bottling line for the finished merchandise. One point of focus was the seamless automation of the method valves.
A variety of different substances are saved, transported, blended and bottled within the production plant.
Customised full resolution
To address the challenge, the corporate worked along with the system integrator Arp Lučko and Festo. เกจวัดแรงดันออกซิเจน could be Festo’s function to project handle the automation of the process valves. To guarantee fast integration into the brand new system and most reliability sooner or later production course of, customised full solutions have been equipped that cowl the whole vary, from the process valve models to the valve terminals. When choosing the mandatory components, explicit consideration needed to be paid to the doubtless explosive setting.
Reliability counts
The communication between a lot of different automated ball valves and the brand new plant’s higher-level management system was also decisive for optimum process automation. This requirement was met by a dependable solution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from completely different producers can be fully automated on this means. Using a single supply for the ball valve answer took the strain off both Alfa Car and Arp Lučko when it came to designing and putting in the brand new system. The in depth coordination of the assorted process valve suppliers, which Festo handled as part of its project administration brief, additionally made the challenge easier.
Automated course of valves ensure reliable distribution of the substances in the varied process steps.

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