Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of business oil filtration systems, has helped to significantly enhance the product quality of chilly rolling sheets for its metal business client, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral dual move technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection efficiency was insufficient and vital problems had been occurring with the standard of its finished products.
An ECL is used within the metal business to assist clear and strip the floor of the steel sheet of rolling dust by using an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing cold rolled steel than conventional cleaning processes, the instability of the chemical compounds can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a degree of safety inside these circumstances, its effectiveness may be considerably reduced, leading to contamination removing between 30-40%. Despite the magnetic roller being put in, the alkaline resolution was still closely saturated with mud particles and was suffering from an unstable PH stage that combined have been resulting in important rusting through the process leading to scratching of the final product.
Filtramag+ provides nice particle extraction performance inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator isn’t guaranteed to resolve the ferrous contamination downside. The effectivity of the filtration is decided by the magnetic materials sort, size of the magnet, magnetic strength and also the fluid flow dynamics. A low strength magnet or minimal publicity to the fluid is not going to perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pressure gauge ราคา lifespan
It is essential not solely to make use of the proper product for the process in query, but the higher level of answer protection offers extra benefits, including prolonging the lifespan of the pump in addition to a discount in associated prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this software throughout the alkaline resolution from 400mg/m2 to only 30mg/m2 by removing the fine dust particles that have been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic curler was not offering sufficient protection to the fluid on this software, and it highlights the importance of choosing the correct methodology of magnetic safety. Due to the fantastic particles circulating inside the alkaline solution, important rusting was being created during the ECL process that was inflicting harm to the metal sheet. We recommended Filtramag+, a highly efficient magnetic filtration system to our client as its capacity to remove even the finest particles from fluids would significantly improve the problems that the enterprise was facing. By putting in the Filtramag+, our shopper was immediately supplied higher levels of protection against the injury that had been being brought on by the contaminated resolution. We work often with Eclipse Magnetics high-performance products and always see vital, positive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient for use with supplies which have lower magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As a results of the set up, the company is now not affected by damaged completed parts, has decreased its scrappage and waste, in addition to prolonging the life of the pump.
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