KleenOil India, a producer of business oil filtration techniques, has helped to considerably improve the product high quality of chilly rolling sheets for its steel business shopper, by installing a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin flow expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was inadequate and important problems were occurring with the standard of its completed products.
An ECL is used within the metal trade to help clear and strip the floor of the steel sheet of rolling dust through the use of an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. pressure gauge น้ำมัน is more practical in cleansing chilly rolled metal than standard cleaning processes, the instability of the chemicals can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a level of safety within these circumstances, its effectiveness could be significantly reduced, leading to contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline resolution was still closely saturated with dust particles and was affected by an unstable PH degree that mixed have been resulting in important rusting during the process resulting in scratching of the final product.
Filtramag+ presents nice particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to ensure optimal effectivity of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination drawback. The effectivity of the filtration is determined by the magnetic material type, measurement of the magnet, magnetic strength and also the fluid flow dynamics. A low power magnet or minimal exposure to the fluid is not going to carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is necessary not solely to use the correct product for the method in question, but the larger degree of resolution safety offers additional advantages, together with prolonging the lifespan of the pump as properly as a discount in associated costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this software inside the alkaline solution from 400mg/m2 to only 30mg/m2 by eradicating the nice dust particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not offering sufficient protection to the fluid on this application, and it highlights the significance of selecting the correct method of magnetic safety. Due to the fantastic particles circulating throughout the alkaline answer, vital rusting was being created through the ECL process that was inflicting damage to the steel sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our consumer as its capability to remove even the finest particles from fluids would considerably enhance the problems that the enterprise was facing. By installing the Filtramag+, our consumer was instantly offered greater levels of safety towards the damage that had been being attributable to the contaminated resolution. ราคาเกจวัดแรงดันน้ำ work often with Eclipse Magnetics high-performance products and at all times see significant, positive results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with materials that have lower magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow expertise making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As a results of the installation, the corporate is not affected by broken finished parts, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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