SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the following technology of pumps. The business chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading trade fair for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once again demonstrates its market management within the area of clever and revolutionary options.
The same applies to the opposite trade honest shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be participating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is by way of its technical design the one one of its sort on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently growing its digital services and products with ambition and keenness. The pump manufacturer combines its digital solutions with the standard pump enterprise to provide its prospects extra time for the essentials, cut back prices and simplify processes.
At the world fair for environmental applied sciences on the end of May, international commerce visitors will experience the premiere of a totally automated resolution with integrated Industry 4.0 options. The present premium model range SCT AutoAdjust presents revolutionary improvements within the space of progressive cavity pumps. Wrenches and so forth. are now a factor of the previous when it comes to upkeep. One click on from a remote location and the stator is again in prime form. The vary, which was developed on the idea of customer necessities, makes upkeep work a lot easier and due to this fact helps to save tons of time and prices. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is elevated and maintenance occasions are decreased to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are additionally considerably lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, in order that maintenance can be easily carried out by one individual. Suction or stress strains now not must be eliminated. With an integrated retensioning device, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the circulate price is reduced as a end result of put on and tear. The newest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, with out the necessity for any special tools. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the control room by way of analogue signal strains or digitally by way of various fieldbus systems. Quick entry on website on the pump may be achieved via a control panel or by way of Bluetooth using an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, companies and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits focused evaluations and analyses that can be utilized for course of optimization. All collected data is saved reliably and securely within the cloud. The real-time knowledge from the monitoring service present feedback on wear and tear or point out that spare parts are due for reordering quickly. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the working and maintenance instructions primarily based on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic data to allow predictive upkeep forecasting and identification of irregular situations. By combining completely different sensor knowledge, guidelines could be created to trigger alarms. For example, a reduced move rate at increased pump velocity in comparability with the pump’s particular person calibration curve would point out pump put on. This signifies that if unintentional course of adjustments are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump knowledge additionally enables SEEPEX to make more accurate life cycle predictions for every pump type primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system answer that mixes the benefits of two pump technologies to transport extremely dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed as a lot as a thousand meters to its destination using pulses of compressed air in the pipes. For เกจวัดแรงดันราคา , this alternative to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, extra polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes within the type of a package unit, which contains the pump, the devoted control logic, as nicely as the polymer and, if desired, the compressed air components. This pump can be related to the Connected Services of SEEPEX as an growth.
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