SEEPEX will showcase the world’s first automatically adjustable pump

เกจไนโตรเจนsumo is launching a world first at IFAT 2022 in Munich, where will in all probability be presenting the following technology of pumps. The industry leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the leading commerce honest for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as soon as once more demonstrates its market leadership in the area of clever and innovative solutions.
The identical applies to the opposite trade fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be participating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the only considered one of its sort in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital products and services with ambition and keenness. The pump producer combines its digital solutions with the standard pump business to give its customers extra time for the essentials, reduce prices and simplify processes.
At the world honest for environmental technologies on the end of May, international commerce guests will experience the premiere of a fully automated answer with built-in Industry four.0 options. The present premium model range SCT AutoAdjust presents revolutionary improvements within the area of progressive cavity pumps. Wrenches and so on. are actually a factor of the previous when it comes to upkeep. One click from a distant location and the stator is again in top form. The vary, which was developed on the basis of customer requirements, makes maintenance work a lot simpler and subsequently helps to save heaps of time and prices. Retensioning ensures fixed pumping capacity and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is elevated and maintenance instances are lowered to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that upkeep could be simply carried out by one person. Suction or stress strains no longer have to be removed. With an built-in retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the move price is decreased as a result of put on and tear. The latest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the need for any particular tools. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the control room by way of analogue signal strains or digitally via varied fieldbus methods. Quick access on website at the pump may be achieved through a management panel or via Bluetooth utilizing an app for Android and Apple tablets which may be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, services and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be utilized for process optimization. All collected knowledge is saved reliably and securely within the cloud. The real-time data from the monitoring service present suggestions on put on and tear or indicate that spare components are due for reordering quickly. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the operating and maintenance instructions based mostly on the working hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical data to allow predictive upkeep forecasting and identification of abnormal situations. By combining completely different sensor information, guidelines can be created to set off alarms. For example, a reduced flow fee at elevated pump pace in comparison with the pump’s particular person calibration curve would point out pump wear. This means that if unintentional course of adjustments are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump knowledge also allows SEEPEX to make extra correct life cycle predictions for each pump type based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its personalized system resolution that combines the advantages of two pump applied sciences to transport extremely dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed as a lot as a thousand meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal companies, this alternative to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, extra polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes within the type of a package deal unit, which incorporates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air components. This pump can be connected to the Connected Services of SEEPEX as an enlargement.

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