SEEPEX is launching a world first at IFAT 2022 in Munich, where will in all probability be presenting the subsequent generation of pumps. The industry chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main trade fair for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market management within the area of clever and revolutionary options.
The same applies to the opposite trade honest shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be participating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the one certainly one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital services with ambition and keenness. The pump producer combines its digital solutions with the normal pump enterprise to offer its clients extra time for the necessities, scale back costs and simplify processes.
At the world honest for environmental applied sciences at the end of May, worldwide commerce visitors will expertise the premiere of a completely automated solution with integrated Industry 4.zero features. เกจ์ลมsumo vary SCT AutoAdjust presents revolutionary improvements within the space of progressive cavity pumps. Wrenches and so on. are now a thing of the past when it comes to upkeep. One click on from a remote location and the stator is again in high form. The range, which was developed on the idea of buyer necessities, makes maintenance work a lot simpler and due to this fact helps to keep away from wasting time and costs. Retensioning ensures constant pumping capacity and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and upkeep occasions are lowered to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle costs are additionally considerably lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that upkeep can be simply performed by one particular person. Suction or strain traces no longer must be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the flow fee is lowered as a result of wear and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, with out the necessity for any special tools. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the control room via analogue sign strains or digitally via numerous fieldbus methods. Quick entry on website at the pump may be achieved via a control panel or through Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, providers and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be used for course of optimization. All collected data is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service present suggestions on wear and tear or point out that spare elements are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the working and maintenance instructions based on the operating hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic information to allow predictive upkeep forecasting and identification of irregular situations. By combining different sensor data, guidelines can be created to set off alarms. For example, a reduced move rate at increased pump speed compared to the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional process changes are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump data also enables SEEPEX to make more correct life cycle predictions for every pump sort based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its personalized system solution that combines some great advantages of two pump technologies to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal companies, this different to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, further polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes within the type of a bundle unit, which contains the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can be linked to the Connected Services of SEEPEX as an enlargement.
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