Northern Ireland Water is utilizing Samotics’ AI-driven SAM4 system throughout its submerged pump property.
After SAM4 detected a growing fault in this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water staff discovered that the claw connecting the pump to the discharge piping was hanging on with just one out of eight bolts.
Initially, the water and sewage providers company chosen Samotics to provide steady insight into the well being, efficiency and vitality efficiency of its sewage pumps as a part of a pilot. But after early successes in this system, Northern Ireland Water now plans to roll out the SAM4 system to extra websites to additional discover all its capabilities throughout a wide range of pump sorts and processes.
Ensuring the well being of submerged pumps is important to keep away from expensive, disruptive repairs and prevent damaging air pollution events. But the distant places of the belongings could make it exhausting to acquire high-quality, high-frequency knowledge. SAM4 analyses the present and voltage indicators of electric-driven motor systems utilizing a method known as electrical signature evaluation (ESA). Sensors are put in in the motor control cabinet, rather than on the pump itself, enabling reliable, distant seize of asset health data. The system permits Northern Ireland Water to detect over 90% of creating failures as much as five months upfront.
In the months following set up, Samotics detected creating faults in two pumps that would have resulted in the full failure of these assets. Through early intervention, Northern Ireland Water successfully resolved points and prevented estimated direct harm to the pumps of over £44,000. Northern Ireland Water additionally minimised the chance of potential pollution events and their important environmental influence.
“We selected Samotics and its SAM4 technology as it’s straightforward to put in the hardware in our current MCC panels, and because the SAM4 dashboard supplies us with a lot of useful data,” mentioned Paul Foley, M&E subject manager at Northern Ireland Water. “For example, SAM4 dropped at my consideration points with one of our submersible pumps located in a busy workplace carpark. This perception helped me to plan crews, issue notifications and permits, as nicely as organise a 25-ton crane, which allowed us to raise and inspect the pump at the most optimal time, minimising downtime and maintaining pump resilience.”
Samotics can be enabling Northern Ireland Water to track pump performance and effectivity in assist of its zero carbon strategy. Using SAM4’s real-time pump performance curve and power monitor, Northern Ireland Water can identify targeted interventions that improve vitality effectivity with a demonstrable return on investment. This contains optimising operational processes to reflect performance requirements and changing pumps with extra efficient or acceptable fashions to understand cost-savings.
“SAM4 allowed me to construct a CAPEX business case using actual pump data,” mentioned Foley. “ pressure gauge helped us select more appropriate, energy-efficient pumps at our downside web site.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” said Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the group can now concentrate on utilising real-time, data-driven insights to anticipate faults, improve efficiency and cut back carbon emissions of submerged pumps, enabling long-term reliability and efficiency of its crucial infrastructure.”
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