Festo’s solution helps achieve a twenty-fold increase in production

A twenty-fold increase in production was the aim of the Croatian car cosmetics company Alfa Car. To obtain this, the whole production cycle, housed in a model new production plant, was automated. Festo provided an entire resolution for greater than 200 process valves – together with project management.
A number of totally different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automobile cosmetic merchandise. This requires complicated course of automation solutions. The Croatian car cosmetics company Alfa Car has taken an enormous step into the future: whereas building a new manufacturing plant, the entire manufacturing cycle was absolutely automated, from the uncooked materials to the bottling line for the finished products. One point of focus was the seamless automation of the method valves.
A number of totally different substances are saved, transported, blended and bottled in the production plant.
Customised full answer
To address the problem, the corporate labored together with the system integrator Arp Lučko and Festo. It would be Festo’s role to venture handle the automation of the method valves. To ensure เกจวัดแรงดันไฮดรอลิค into the new system and maximum reliability in the future production course of, customised complete options were supplied that cover the whole range, from the process valve units to the valve terminals. When choosing the required components, specific attention needed to be paid to the potentially explosive setting.
Reliability counts
The communication between numerous completely different automated ball valves and the new plant’s higher-level management system was also decisive for optimum process automation. This requirement was met by a dependable answer with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from different producers may be absolutely automated in this way. Using a single source for the ball valve resolution took the pressure off both Alfa Car and Arp Lučko when it got here to designing and putting in the new system. pressure gauge ลม of the assorted process valve suppliers, which Festo handled as part of its challenge management transient, additionally made the challenge simpler.
Automated process valves guarantee reliable distribution of the substances in the varied course of steps.

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