Festo’s resolution helps achieve a twenty-fold enhance in manufacturing

A twenty-fold increase in production was the aim of the Croatian automotive cosmetics firm Alfa Car. To achieve this, the whole manufacturing cycle, housed in a new manufacturing plant, was automated. Festo equipped a complete solution for more than 200 process valves – including challenge management.
A number of completely different merchandise together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of car cosmetic products. This requires complex process automation options. The Croatian automotive cosmetics company Alfa Car has taken a giant step into the lengthy run: while building a model new manufacturing plant, the complete production cycle was fully automated, from the uncooked supplies to the bottling line for the completed products. One point of focus was the seamless automation of the method valves.
A number of different substances are saved, transported, blended and bottled within the production plant.
Customised full resolution
To address the challenge, the corporate labored along with the system integrator Arp Lučko and Festo. It could be Festo’s position to challenge manage the automation of the method valves. To guarantee quick integration into the model new system and maximum reliability sooner or later manufacturing process, customised complete solutions have been supplied that cover the entire range, from the method valve units to the valve terminals. When choosing the required parts, specific attention had to be paid to the doubtless explosive environment.
Reliability counts
The communication between a giant number of different automated ball valves and the new plant’s higher-level control system was additionally decisive for optimum course of automation. This requirement was met by a dependable answer with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from totally different manufacturers could be fully automated on this method. Using a single supply for the ball valve answer took the strain off both Alfa Car and Arp Lučko when it got here to designing and putting in the model new system. pressure gauge 4 นิ้ว ราคา of the assorted course of valve suppliers, which Festo handled as a part of its challenge management brief, also made the venture simpler.
Automated process valves ensure reliable distribution of the substances within the numerous process steps.

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