Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. เกจวัดแรงดันแก๊สlpgรถยนต์ – a Mather & Platt BB5 – was more than 40 years outdated and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive pressure, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this challenge, the shopper needed to extend water temperatures from 90° C to 140° C. However, there have been issues that the existing pump may not have the flexibility to deliver this requirement. Nozzle hundreds had been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked provider of some 20 years, for help.
Mather & Platt is considered one of a number of heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing field and affected operational efficiency. There had additionally been no upkeep interventions for many years – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to operate in such harsh circumstances and with no regular maintenance over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul could achieve the specified improvement in efficiency, saving the customer the fee and lost production time that can be related to sourcing and installing a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite component evaluation was undertaken to substantiate that the nozzle loads would face up to the desired temperature increase. As a end result, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades ensure it meets the latest specs.
Concludes Mike Golds: “We are really pleased with the outcome of the SAGD pump upgrade. It has not only achieved the specified manufacturing enhance for the shopper, but additionally offered a more sustainable and cost-effective solution than complete pump replacement. Using trendy engineering and analysis, we now have been capable of give the prevailing pump a new lease of life and guarantee it will continue to carry out properly for so much of extra years.”
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