Celeros Flow Technology injects new life into forty year outdated SAGD pump to extend heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than forty years previous and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, high temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this challenge, the customer wanted to extend water temperatures from 90° C to 140° C. However, there have been concerns that the existing pump could not be in a position to deliver this requirement. Nozzle loads had been a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked provider of some 20 years, for help.
Mather & Platt is certainly one of a number of heritage pump manufacturers for which Celeros Flow Technology offers full lifecycle support1. เกจวัดแรงดันแก๊สlpgรถยนต์ engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a variety of seal failures over time that had broken the stuffing box and affected operational effectivity. There had additionally been no maintenance interventions for many years – however the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to operate in such harsh circumstances and with no common maintenance over such a long time frame. More importantly, it gave us confidence that a thorough overhaul could achieve the specified improvement in efficiency, saving the customer the fee and misplaced production time that could be related to sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor analysis was undertaken to confirm that the nozzle masses would stand up to the specified temperature enhance. As a end result, the pump is now able to delivering steam on the larger temperatures required. The seal upgrades guarantee it meets the latest specifications.
Concludes Mike Golds: “We are really happy with the result of the SAGD pump upgrade. It has not solely achieved the specified manufacturing improve for the client, but additionally supplied a extra sustainable and cost-effective resolution than total pump replacement. Using fashionable engineering and evaluation, we have been in a position to give the existing pump a new lease of life and guarantee it will proceed to carry out properly for a lot of more years.”
Share

Scroll to Top