Celeros Flow Technology injects new life into forty 12 months previous SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive pressure, excessive temperature steam to improve fluidity and allow the oil to be pumped to the floor. In diaphragm seal to boost extraction on this project, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there have been concerns that the present pump might not be in a position to ship this requirement. Nozzle masses were a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked provider of some 20 years, for help.
Mather & Platt is certainly one of a quantity of heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing box and affected operational effectivity. There had also been no upkeep interventions for many years – however the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to function in such harsh conditions and with no common upkeep over such an extended period of time. More importantly, it gave us confidence that a thorough overhaul could achieve the desired improvement in performance, saving the shopper the cost and misplaced production time that can be associated with sourcing and putting in a brand new unit.”

Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In เพรสเชอร์เกจ , finite element evaluation was undertaken to verify that the nozzle masses would stand up to the specified temperature improve. As a result, the pump is now capable of delivering steam on the larger temperatures required. The seal upgrades ensure it meets the newest specs.
Concludes Mike Golds: “We are actually pleased with the result of the SAGD pump upgrade. It has not only achieved the specified production improve for the customer, but also offered a more sustainable and cost-effective solution than complete pump alternative. Using fashionable engineering and analysis, we now have been capable of give the existing pump a brand new lease of life and ensure it’s going to proceed to perform nicely for a lot of more years.”

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