Celeros Flow Technology injects new life into 40 yr previous SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years outdated and had been topic to quite a few post-installation alterations.
pressure gauge ด้าน ดูด are extremely viscous and require the injection of high stress, high temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this challenge, the customer wanted to increase water temperatures from 90° C to 140° C. However, there have been considerations that the existing pump may not be ready to ship this requirement. Nozzle hundreds have been a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is certainly one of a quantity of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing box and affected operational efficiency. There had additionally been no maintenance interventions for decades – but the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to function in such harsh circumstances and with no common upkeep over such a long time period. More importantly, it gave us confidence that a thorough overhaul may obtain the specified improvement in efficiency, saving the customer the price and misplaced production time that may be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor analysis was undertaken to confirm that the nozzle loads would stand up to the specified temperature increase. As a end result, the pump is now capable of delivering steam on the greater temperatures required. The seal upgrades guarantee it meets the latest specifications.
Concludes Mike Golds: “We are really happy with the outcome of the SAGD pump improve. It has not solely achieved the desired production improve for the customer, but also supplied a more sustainable and cost-effective answer than total pump replacement. Using modern engineering and evaluation, we have been able to give the prevailing pump a brand new lease of life and guarantee it’ll proceed to perform properly for many extra years.”
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