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A twenty-fold increase in manufacturing was the objective of the Croatian automobile cosmetics firm Alfa Car. To achieve this, the entire production cycle, housed in a new production plant, was automated. Festo supplied a whole solution for greater than 200 course of valves – together with venture administration.
A number of totally different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of automotive beauty products. This requires complex course of automation options. The Croatian automobile cosmetics company Alfa Car has taken a big step into the longer term: whereas building a new production plant, the whole production cycle was totally automated, from the uncooked supplies to the bottling line for the completed products. One point of focus was the seamless automation of the process valves.
A number of different substances are saved, transported, blended and bottled in the production plant.
Customised complete answer

To handle the challenge, the corporate worked together with the system integrator Arp Lučko and Festo. It can be Festo’s role to venture manage the automation of the process valves. To guarantee fast integration into the model new system and maximum reliability in the future production course of, customised full options had been equipped that cowl the whole vary, from the method valve items to the valve terminals. When selecting the necessary elements, particular attention had to be paid to the doubtless explosive surroundings.
Reliability counts

The communication between a giant number of different automated ball valves and the new plant’s higher-level control system was additionally decisive for optimum process automation. This requirement was met by a dependable resolution with six valve terminals kind VTUG with PROFINET bus connection. pressure gauge 10 bar than 200 ball valves from different manufacturers could be fully automated on this method. Using ไดอะแฟรม for the ball valve answer took the stress off each Alfa Car and Arp Lučko when it came to designing and installing the new system. The extensive coordination of the assorted course of valve suppliers, which Festo handled as part of its project management transient, also made the project easier.
Automated course of valves ensure dependable distribution of the substances in the various course of steps.

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