A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and a longtime chief in the field of air, nitrogen, energy, flow (pumps), steam boiler and lighting options, lately took a daring decision which has changed the way its buyer – and Rand Air – will strategy future hires of an analogous nature.
Working in ไดอะแฟรม ซีล requires critical consideration to element, with absolute security always imperative. When Rand-Air was approached by a long-standing customer on this sector for equipment to clear a sulfuric acid pipeline certain for decommissioning, they approached the duty at hand in an innovative and agile manner, arising with a unique answer from those previously applied.
“The venture undertaken was uncommon by nature. Our customer required the use of an air compressor which could carry out optimally in a high-risk, unstable surroundings. digital pressure gauge determined that this explicit project demanded a fresh solution – and a departure from the way in which it had previously been approached,” explains Rand-Air seasoned petrochemical industry sales representative Melanie Lake.
Oil-free air versus nitrogen

“Acid cannot come into contact with any moisture – whether it’s water or oil – as a end result of its excessive volatility. Contaminants could cause hazardous chemical reactions and probably even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off venture. Rand-Air therefore took the decision to go together with the Class zero oil-free compressor due to its manufacturing of high-quality, clean, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this project, to make certain that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a pressure dew level of minus forty levels,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this particular buyer had always used nitrogen to clear their pipelines. By offering the Class 0 oil-free air solution, Rand-Air was able to prove that this was the higher solution in this case: capable of provide a more efficient solution in a shorter time, and with considerably much less potential contamination or safety danger.
Ultimate effectivity with multiple uses

The first pipeline clearing venture utilizing oil-free air turned out to be so profitable that the estimated 5 day compressor hire, was completed in just one. This unbelievable achievement additional highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, four more initiatives took place through the course of the yr, and one other is about for October.
“Efficiency and air purity are the explanation that this explicit compressor is the most effective and most viable resolution for clearing pipelines,” says Lake. Compressors employed by the customer this year include the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are capable of be effective over tremendous distances. For instance, some of the pipeline initiatives have required air to be pumped via pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, pressure drops – which affects the move. It is important that air is pumped into the tanks at below 4 Bar,” Lake explains.
Oil-free compressors have a number of makes use of. Customers often solely hire them for instrumentation, fermentation and aerating containers which are normal makes use of for these machines.
According to Lake, the reality that these compressors can also be utilized in purposes similar to clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even able to shifting an 80 ton transformer, because of its capacity to blow up industrial pillows which are then placed beneath the heavy transformer and floated,” she remarks.
All different capabilities aside, essentially the most compelling reason for the hire of the Class zero oil-free compressor was due to its capacity to provide clean, pure, contaminant-free dry air.
Making agility depend

Rand-Air attributes its high diploma of customer success and repeat business to an around-the-clock service and robust group effort: “We have made ourselves indispensable to so many shoppers, because of our extremely high standards and substantial business expertise. Whenever there’s a need for rental tools, clients insist on utilizing our solutions and providers – thanks to our stringent safety audits, impeccable service and superior technical assistance,” says Lake.
True to its reputation in plenty of industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing efficient solutions to customer’s operational needs.
“We are a team which works together and supports one another no matter the task. Our technicians and employees are on name 24/7 to make sure customer support and help. We will all the time be ready to go above and past for a buyer, taking a glance at their issues from recent angles, to seek out them the most effective resolution possible – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.
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